Choosing The Right Process Heater

Different types of industrial heaters are available in the market. The most crucial factor that determines the usage of a particular heater is the environment or the place in which it is used. The setting may be a very cold one or very hot one or any other temperature, and industrial heaters suit all environments. Another factor that determines the type of industrial heater is the size. An industrial heater’s capacity and output power are determined by the size and type of fuel used. 

Process heater is a kind of industrial heater used for industrial purposes and does not include domestic purposes. It is a kind of heating system that works by utilizing the heat produced by various chemical processes. It is a type of furnace that uses combustion or oxidation reactions to generate heat. It is mainly used in industries where high temperature is required, and it is also used as a substitute for oil furnaces.

 

Industrial process Heaters

Tubular heaters

Tubular heaters generally produce heat by releasing infrared radiation from a copper, aluminium, or tin-metal body. These heaters have been manufactured over the years with various shapes and sizes depending upon the types of materials used in making them. Generally, these heaters come in two kinds, namely, the terminal construction and the ventless heaters. The terminal construction has larger wattage than the other type of tubular heater, and they are generally made up of a single metal body. In contrast, the other type is made up of two metal bodies with insulated glass sleeves on both sides.

Tubular heaters, also known as radiant floor heating systems, use radiation heat to heat large rooms or entire buildings. These heaters work by radiating heat using convection, conduction, or radiation. When used in a building, it is usually placed in the central heating system to provide warm air to the entire building through convection or radiation.

Circulation heaters

Circulation heater was designed for industrial and commercial boilers because they provided an economical solution to the complex design of fuel-fired boilers. Industrial and commercial boilers, including most water heater designs, include at least five separate components – a tank, combustion chamber, condenser, expansion vessel and discharge tubing. It makes them very difficult to maintain and service. The invention of the circulatory heater solved these problems. Circulation heaters give a ready-to-use, self-contained way to install low-cost, high-energy heating with minimal labour and time.

Immersion heaters

Immersion heaters have several advantages over other types of heating tools. They can be used on virtually all kinds of material and do not require frequent changes in the liquid stored in the tank. As they are not submerged in the fluid, they are easy to install, maintain and transport, and they do not suffer from corrosion at the interfaces.

Immersion heaters come in various shapes and sizes with many different features. It is necessary to ensure the unit is placed at the correct height for optimal performance. Some of them can also have variable speed fans, which can be switched on for enhanced comfort. Some of the most popular immersion heaters have been designed to use a convection fan and contain a high-frequency element for maximum continuous temperature control. They can also have an automatic shut off system for maintenance and safety reasons.

Cartridge heaters

When looking for the right industrial heater for your business, you will need to consider several factors. The primary concern would be how much heat your machinery needs and how much space you have available for a heater. Size is one of the crucial factors to consider when purchasing industrial heaters since a small machine might not sufficiently heat up a large area. You also need to think about the type of fuel the industrial heater runs on, as this may impact its efficiency and longevity. Fortunately, you can find economical industrial heaters that are efficient, reliable, and long-lasting.

Cartridge heaters can work at low, medium, and high watt densities. They are intended to withstand a functioning temperature of up to 1400°F. In any case, the ideal working temperature will rely upon the application for which you are utilizing the cartridge Heater.

In Nutshell

Industrial heaters are utilized in various processes where the temperature of an entity needs to be increased. Industrial electric heaters work by changing electrical energy into heat. It is vital to consider your application before proceeding to choose an industrial heater type. Essential concern should be the medium being heated and the measure of the heating force required. However, not all industrial heaters can be used with any material. It is important to verify the desired industrial heater will not be harm by the process. It is necessary to pick an electric heater that is suitably sized. Be sure to determine and check the wattage and voltage for the heater. One of the important metrics to consider is Watt Density.